Herbicide Formulation, Spray Nozzle Design, and Operating Pressure Affects the Droplet Size Spectra of Agricultural Sprays

Aims: Determine the droplet size spectra of agricultural sprays as affected by herbicide formulations, spray nozzle designs, and operating pressures.

Place and Duration of Study: This study was conducted in April 2014 at the United States Department of Agriculture Agricultural Research Service Aerial Application Technology Research Unit Facility in College Station, Texas.

Methodology: The spray droplet size spectra of six herbicide formulations as well as water alone and water with nonionic surfactant were evaluated in a low-speed wind tunnel. These spray solutions were conducted with five different flat-fan spray nozzle designs, producing a wide range of spray droplet sizes. The wind tunnel was equipped with a laser diffraction sensor to analyze spray droplet size. All combinations of spray solution and nozzle were operated at 207 and 414 kPa and replicated three times.

Results: Many differences in droplet size spectra were detected among the spray solutions, nozzle designs, and pressures tested. Solutions of Liberty 280 SL exhibited the smallest median droplet size and the greatest proportion of spray volume contained in droplets 100 µm or less in size. Solutions of Enlist Duo resulted in smaller median droplet size than many of the solutions tested, but also exhibited some of the smallest production of fine spray droplets. Median droplet size was found to vary greatly among nozzle designs, with the greatest droplet size and smallest drift-prone fine droplet production observed with air-inclusion designs utilizing a pre-orifice. Increasing the operating pressure from 207 to 414 kPa resulted in a decrease in median droplet size and an increase in the production of droplets 100 µm or less in size.

Conclusion: Herbicide formulations and spray nozzle designs tested varied widely in droplet size spectra and thus the potential for spray drift. Increasing operating pressure resulted in decreased droplet size and an increase in the production of drift-prone droplets. Additionally, median droplet size alone should not be used to compare spray drift potential among spray solutions but should include relative span and V100 values to better predict the potential for spray drift due to drift-prone spray droplets.